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Job Shop Inventory Management And WIP Tracking Software


Use smartphones and QR code or barcode scanning for the efficient job shop inventory management and work in progress (WIP) tracking. Track production process on the shop floor from start to finish, access real time data in the cloud software via a web interface.



Job Shop Inventory Software And Work In Progress Tracking: Features

  • Manage job shop stock and WIP inventory, track work orders progress on the shop floor with the mobile app and barcode or QR code scanning.
  • Use mobile devices of your choice: smartphones, tablets, mobile computers for the fast and efficient shop floor inventory and process tracking.
  • Data collected in the mobile app are sent to the back end cloud software in real time. Authorized software users have live access to the job shop inventory flow and work order progress via a secure web dashboard.
  • Document job shop production process by filling out mobile forms on a smartphone. Stitch digital forms together using a workflow.
  • Have a real time view of the work in progress, current parts and materials stock, and completed forms.
  • Access historic shop floor tracking data on each work order. Review production steps, dates, employees, used parts and materials and filled out digital forms.
  • Fill out QC forms, product inspection checklists, product testing forms and any other paperwork that should accompany job shop manufacturing process in the mobile app.
  • Track raw materials and finished goods by SKU, lot number or serial number. Track lot numbers and serial numbers of components that were used in each finished product. Achieve complete traceability and stay compliant with the regulations.
  • Track building of the complex multi-level assemblies, generic and serialized.
  • All job shop management paperwork is stored in a secure cloud as digital records. You can search digital records by multiple parameters, and access them on demand from anywhere.

Job Shop Inventory Management And WIP Tracking In The QR Inventory Software

In the QR Inventory software you can manage your job shop inventory through the production process in real time using barcode or QR code scanning. Job shop process tracking and paperwork is digitized, and documents are readily accessible on demand when you need them.
  

Shop Floor Inventory Management With The Mobile App And Barcode Scanning

Inventory Tracking On The Shop Floor

With the QR Inventory software you can give shop floor and warehouse employees an easy way to record parts and materials transactions on the spot, at the time they are taking place. Whenever you receive raw inventory in the warehouse, store inventory and use it for a work order, shop floor employees record this info on a smartphone in the mobile app. You can use mobile phones for the barcode or QR code scanning. You can also attach a Bluetooth barcode scanner to the smartphone for the faster inventory processing. If you prefer, use rugged mobile computers that are specifically made for the harsh working conditions.

Inventory Data Collection

A QR Inventory software gives you an option to record any extra data along with the inventory transaction. For example you can record project number, client name, job number, etc. You define what you need to keep track of via the cloud software web interface. You can filter reports by any of the custom fields you created to get the exact info you need.

Real Time Job Shop Inventory Data

Inventory data recorded in the mobile app are sent to a back end cloud software in real time. There are no delays in the inventory stock update in the central database - each transaction is recorded at the time it takes place. As a result, all team members have an accurate up-to-the minute reports on inventory stock, usage and production process progress.
  

Mobile Data Collection For The Job Shop Paperwork

A QR Inventory software allows you to abandon physical paperwork and collect data on the shop floor efficiently using mobile forms. You can use digital mobile forms for all job shop paperwork.

Custom Mobile Forms

You can create custom mobile forms via a cloud software web interface. The examples of the mobile forms that you can create are:

  • inspection checklists
  • quality control forms
  • safety audit forms
  • order acceptance forms
  • time tracking forms
  • and more...

Mobile forms in the QR Inventory software have advanced capabilities that make filling them out in the mobile app easy and efficient.

Filling Out Forms On The Shop Floor In The Mobile App

Shop floor employees access digital forms on a smartphone by scanning a QR code or barcode. The fill out forms on the smartphones or tablets in the mobile app, and submit a completed form to the back end cloud software. Mobile forms can include photos for the visual documentation, and electronic signatures.

Optionally a mobile app users can create a PDF report and e-mail it from a smartphone to the selected e-mail addresses.

Real Time Job Shop Forms Access

Admin software users can review completed mobile forms via a cloud software web dashboard. They can edit the submitted form or fill out an "office only" part if needed. Completed mobile forms are stored in a central database in the cloud, and can be accessed on demand by the authorized software users from anywhere. Multiple search filters allow you to find required records fast.

More on the shop floor data collection
  

Job Shop WIP Inventory And Production Process Tracking Software

Track job shop production process from start to finish on the shop floor using a mobile app and barcode scanning.

Custom Workflow For Production Process Tracking

You can create custom workflow for your job shop production process via the cloud software web interface. A QR Inventory software allows you to define workflow steps and provide description. You can link custom mobile forms to the relevant production process steps, so that shop floor employees know when to fill out which form.

Real Time Production Process Tracking With The Mobile App

Shop floor employees access work order status and everything that was done up-to-date by scanning a QR code or barcode label with a smartphone or tablet. They can record used inventory, fill out mobile forms, and move a work order to the next production step. This action optionally can trigger an automatic email alert.

Production Process Digital Records

Office employees can check live status of all work orders in progress, and up-to-date production history via the QR Inventory software web dashboard. They can also pull out and review the detailed history of all completed work orders.
  

Job Shop BOM Inventory Management And Assemblies Tracking

In The QR Inventory software you can create BOM and track building of assemblies using a smartphone and a mobile app for barcode scanning. Using a bill of materials / assemblies and kits module you can:

  • Build multi-level assemblies, generic and serialized.
  • Create bill of materials (BOM) from the parts and inventory for the generic assemblies and sub-assemblies.
  • Calculate how many assemblies you can build from on hand inventory.
  • Create a list of parts and components that you need to order for building a specified number of assemblies.
  • Track assemblies building on the shop floor using barcode scanning. As assemblies are built inventory stock is automatically adjusted.
  • Once created, assemblies can be tracked like any other inventory item. You can track assemblies completion, storage, delivery to the end customer and maintenance using barcode scanning and mobile forms.
  • Build serialized assemblies against the generic BOM list by scanning lot number / serial number of the parts and components.
  • Keep track of the serial numbers or lot numbers of the parts used in each serialized assembly for the complete traceability.
  • Track work in progress, used parts and materials and status of each serialized assembly.
  • Track serialized assemblies warranty, maintenance, repairs and service after the order is delivered to the customer.
  

Job Shop Inventory Traceability And Quality Control

QR Inventory software allows you to achieve a complete materials and process traceability without a ton of paperwork or manual labor.

Serialized Inventory Tracking

You can track job shop inventory by lot number or serial number for traceability. Enter all details for each lot or serialized inventory items, and access this data at any time when needed. Once a new lot is received, track it from the origin to production using a mobile app and barcode or QR code scanning. Record lot numbers of inventory that was used for each serialized assembly, and access this info at any time for compliance reports or recalls. Scan in lot numbers and serial numbers instead of entering them manually. Barcode scanning speeds up the tracking process and help you avoid errors associated with the manual entries.

Traceability Reports

QR Inventory software reports give you all inventory traceability info that you need. You can:

  • Trace serialized inventory from the origin to use in the final product.
  • Find lot number of materials in each serialized assembly.
  • Review detailed info on each inventory lot, on the computer or in the mobile app by scanning a barcode.
  • Find which assembly(ies) included a component with a specific lot number or serial number, and where these assemblies were shipped.
  • Review detailed info on the production process of each assembly.
  • Review production process documentation, including QC forms, product testing forms, inspections checklists, etc.
In case of the problem or recall you have all info to handle it efficiently, limit a recall to the absolute minimum and find the possible reason for a problem.

Barcode Inventory Management, Real Time Data Collection And Traceability For Manufacturing - Case Study

QR Inventory helps a manufacturing company to efficiently run every day operations and keep accurate records of the manufacturing process.


Ionex Research Corporation Interview / Case Study

How Ionex Research Corporation, a manufacturer of high-performance process filtration and treatment equipment, increased operations efficiency, improved communication between departments and solved physical paperwork and record-keeping problems with QR Inventory / QR Mobile Data software.

Read Case Study




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